Connect Your Machines. See Everything, In Real Time.
We design and deploy IoT systems that connect PLCs, sensors, and legacy equipment to a live data layer — so machine performance stops being a mystery and becomes something you can act on.
Machine data, without ripping out your equipment.
Most plants run a mix of modern PLCs and legacy machines that were never designed to talk to each other. We design connectivity layers that work with what you already have — retrofitting sensors where needed — so you get real-time visibility without a disruptive equipment overhaul.
- Machine Connectivity
- Sensor Deployment
- Real-Time Monitoring
- Edge Computing
- Predictive Alerts
- OEE Tracking
IoT & Connectivity Capabilities
Machine & PLC Connectivity
Connecting legacy and modern equipment — PLCs, sensors, meters — to a unified data layer, regardless of protocol or age.
Sensor Deployment & Retrofits
Adding sensors to equipment that wasn't built connected, without disrupting production.
Real-Time Monitoring Dashboards
Live visibility into machine status, throughput, and downtime across every connected line.
Edge Computing & Local Processing
Processing data close to the machine for low-latency alerts, even with unreliable connectivity.
Predictive Maintenance Alerts
Flagging equipment issues before they become downtime, based on real sensor patterns.
OEE & Downtime Tracking
Automated OEE calculation and downtime categorization, without manual shift-log entry.
Why Plants Choose WEAFS for Connectivity
Protocol-Agnostic Connectivity
We work across Modbus, OPC-UA, MQTT, and proprietary protocols, so legacy equipment isn't left behind.
Built for the Shop Floor
Deployments designed around real plant conditions — dust, vibration, connectivity gaps — not a lab environment.
Minimal Production Disruption
Retrofits and installs scheduled around your production calendar, not the other way around.
One Data Layer, Every Plant
A consistent data model across multiple plants, so rollout to a second site doesn't mean starting over.
Feeds Your Reporting Automatically
The same machine data powers your OEE dashboards, maintenance schedules, and ESG reporting.
From Site Audit to Live Monitoring
Site Assessment
Audit existing equipment, protocols, and connectivity gaps across your plant.
Connectivity Design
Plan sensor placement, network architecture, and edge infrastructure.
Installation & Retrofit
Deploy sensors and connectivity hardware with minimal production disruption.
Data Validation
Confirm data accuracy against manual baselines before going live.
Go-Live & Monitoring
Roll out dashboards and alerts, with ongoing support as you add machines or plants.
IoT Automation & Smart Systems
In most cases, yes. We work with retrofit sensors and protocol converters to bring legacy equipment onto the same data layer as modern machines, without replacing the equipment itself.
We plan installs around your production calendar and, where possible, schedule work during planned downtime or shift changes to minimize disruption.
We use edge computing to process and buffer data locally, so monitoring and alerts keep working even through connectivity gaps, syncing once the connection is back.
Yes. We design the data model to be consistent across sites from the start, so adding a second or third plant doesn't mean rebuilding your reporting from scratch.
Yes. The same connected machine data that powers real-time monitoring also feeds directly into WEAFS Sustainable for automated ESG and compliance reporting.